'plc controlled paper baler with safety features'

Top Automatic Horizontal Paper Bale Manufacturers in Ahmedabad, Gujarat, India. The Automatic Horizontal Paper Baler from Rexon Hydraulics Pvt. Ltd. is a powerful solution for large-scale paper and cardboard waste management. Built with heavy-duty hydraulics and advanced automation, this machine is perfect for industries like printing presses, warehouses, packaging units, and recycling plants. As one of the Best Automatic Horizontal Paper Baler Manufacturers in Ahmedabad and trusted across the nation as the Best Automatic Horizontal Paper Baler Manufacturer in India, Rexon delivers machines that guarantee durability, efficiency, and safety. Key Highlights • Complete Automation – Minimizes manual effort while boosting productivity and efficiency. • Robust Hydraulic System – Delivers steady pressure with reliable, long-lasting performance. • High Output Capacity – Produces dense, uniform bales quickly. • PLC Control Panel – User-friendly touchscreen interface for safe, simple operation. • Custom Bale Size – Adjustable to fit storage and transport needs. • Safety Interlocks – Protect operators with built-in safety systems. Technical Specifications (Selected Models) • Bale Size: 37.5“ × 37.5” to 43.3“ × 49.2” • Bale Weight: 700 – 1450 kg • Production Capacity: 5 – 15 TPH • Pressing Force: 85 – 125 Tons • Power Requirement: 72 – 97 HP • Control System: PLC-based with cooling tower system Applications • Paper recycling plants • Corrugated box compaction • Printing and packaging industry • Newspaper and magazine baling • Cardboard and carton waste management Benefits of Using Our Baler • Saves time and labor costs • Maximizes storage space • Reduces transport expenses • Keeps workplaces clean and organized • Promotes eco-friendly recycling Machine Features & Components 1. Hydraulic Power Pack • In-house designed for stable oil temperature and long life. • High-flow vane pumps reduce noise. • Dual induction motors improve efficiency. • Custom manifold ensures high-speed ram movement with less heat. 2. Hydraulic Cylinder • Precision-controlled cylinders for exact pressure. • Chrome-finished piston rods for durability. • Fitted with German sealing kits for reliability. 3. Heavy-Duty Structure • Built with high-carbon steel and heavy-duty beams. • Base frame absorbs shearing forces. • Pressing chamber crafted from railway track sections for lifelong performance. 4. Shear Blades • Hardened EN31 and WPS steels. • Heat-treated for toughness and clean bale cuts. 5. Cutting, Twisting & Pushing Unit • Fully automated wire-tying system. • Pusher feeds wire, cutter slices precisely, and twister knots securely. 6. Clamping Unit • Four cylinders apply even pressure. • Ensures tightly compressed, stable bales. 7. Conveyor & Hopper System • Heavy-duty conveyor for automatic feeding. • Inspection windows for monitoring. • Sensor-based control with automated start/stop. 8. Smart Control System • Advanced PLC-based automation. • Touchscreen for easy operation. • Sensors monitor ram, cutter, pusher, and conveyor. Processed Materials • PET Bottles – Crushed or loose beverage bottles. • Cardboard (OCC) – Corrugated cartons and boxes. • White Paper – Office and copier waste paper. • Paper Tubes & Cores – From textile, packaging, and foil rolls. Why Choose Rexon Hydraulics Pvt. Ltd.? Rexon blends advanced engineering expertise with solutions designed around customer needs. Every baler is built for long-lasting performance, efficient automation, and safe operation—making us a trusted name in India’s recycling and waste management industry. Looking for the Best Automatic Horizontal Paper Baler Manufacturer in Ahmedabad? Call Us Now!

Top Paper Fluffer Manufacturers in Ahmedabad, Gujarat, India. Efficient recycling requires more than just machines—it needs precision engineering that improves speed, cleanliness, and performance. At Rexon Hydraulics Pvt. Ltd., we design advanced Paper Fluffers that loosen, aerate, and meter compacted paper and OCC (Old Corrugated Containers) to ensure downstream systems run smoother and faster. Recognized as the Best Paper Fluffer Manufacturer in Ahmedabad and trusted across India, our machines are built to handle demanding recycling environments with ease. Technical Specifications • Motor Power: 2 × 15 HP (11 kW each) • Motor Type: 3-phase induction motor, TEFC (Totally Enclosed Fan Cooled) • Gear Drive: Heavy-duty helical gearbox for torque multiplication • Rotor Type: Twin counter-rotating spiked rotors with hardened steel fingers • Chamber Design: Dual chamber feed with cross-flow fluffer chamber and guide plates • Control System: PLC integrated with baler sequence for timed operation and overload protection • Safety: Enclosed guard system with safety interlocks and overload trip How a Paper Fluffer Works A Paper Fluffer is engineered to break up compacted or dense paper bales without damaging fiber quality. Using high-torque rotors with wear-resistant fingers, it gently opens and aerates the paper, making it easier for conveyors, balers, pulpers, and sorters to process the material. This results in: • Improved throughput • Fewer blockages • More consistent operations Working Principle: 1. Paper enters the fluffing chamber via conveyor or manual feed. 2. Twin counter-rotating spiked rotors rotate in opposite directions at synchronized speed. 3. Spiked shafts tear, fluff, and de-clump the material. 4. Fluffed paper is pushed into the main compression chamber via feed ram or auger. 5. Air pockets are eliminated, improving bale uniformity and tie integrity. Key Features • High-Torque Rotor – Quickly opens dense bales for efficient processing. • Wear-Resistant Fingers – Protects fiber integrity while loosening material. • Smooth Discharge Control – VFD technology and adjustable gates ensure steady material flow. • Energy Efficient – Optimized design delivers higher output with lower energy per ton. • Dust Control & Safety – Integrated dust ports maintain cleanliness, with optional contaminant traps for added equipment protection. • Robust Construction – Strong framework with convenient access panels for hassle-free upkeep. Applications Our Paper Fluffer is widely used in recycling and paper processing industries: • Pre-fluffing OCC or mixed paper before sorting • Feeding balers, screens, or sorters smoothly • Accelerating pulper wet-out times in paper mills • Even feeding to shredders with reduced jams • Conditioning trim waste in corrugation plants Why Choose Rexon Hydraulics? At Rexon, we combine engineering precision with innovative design to provide solutions that save time, reduce energy, and improve overall efficiency. As the Best Paper Fluffer Manufacturer in India, we are committed to helping industries achieve reliable waste handling while maintaining fiber quality and operational safety. If you’re looking for a machine that reduces jams, improves sorting accuracy, and boosts productivity, Rexon’s Paper Fluffer is the ideal solution. Trusted as the Best Paper Fluffer Manufacturer in Ahmedabad, we deliver performance-driven recycling equipment for businesses across India and beyond. Contact Rexon Hydraulics Pvt. Ltd. today and take the first step toward smarter, more efficient recycling.

Best Waste Paper & PET Bottle Semi Automatic Machine Manufacturers in India. Efficient waste management is no longer a choice—it’s a necessity. At Rexon Hydraulics Pvt. Ltd., we design solutions that make recycling smarter and more practical. Our Waste Paper & PET Bottle Semi Automatic Machine is built to handle high volumes of recyclable waste with ease, making it the ideal choice for businesses, institutions, and recycling units that want to reduce their environmental footprint. Key Features • Semi-Automatic Operation – Simple controls for easy handling. • Durable Construction – Built with high-quality materials for long service life. • Dual Purpose – Handles both waste paper and PET bottles efficiently. • Space-Saving Design – Compact structure ideal for any setup. • Cost-Effective & Energy Efficient – Delivers high performance while keeping energy use low. Applications Across Industries The machine is versatile, making it suitable for a wide range of sectors: • Recycling plants • Educational institutions • Corporate offices • Industrial waste management units • Municipal waste facilities Why Choose Our Semi Automatic Machine? This machine is engineered to deliver performance, durability, and convenience in one compact system. With a semi-automatic design, it reduces manual effort while ensuring smooth operation for both paper and PET bottle waste. The Rexon Advantage As a leader in sustainable machinery, Rexon Hydraulics Pvt. Ltd. is recognized as the Best Waste Paper & Pet Bottle Semi Automatic Machine in Ahmedabad and trusted across India. Every machine we produce reflects our commitment to innovation, durability, and customer satisfaction. If you are looking for the Best Waste Paper & Pet Bottle Semi Automatic Machine in India, Rexon Hydraulics Pvt. Ltd. is your trusted partner. Our machines not only simplify waste handling but also support a cleaner, greener future. Contact us today to request a quote or learn more about how our recycling machines can benefit your operations.

Best Core Tube Crusher Machine Manufacturers in Ahmedabad, Gujarat, India. Reliable Crushing for Industrial Applications At Rexon Hydraulics Pvt. Ltd., we take pride in being the Best Core Tube Crusher Machine in Ahmedabad and a trusted supplier across India. Our Core Tube Crusher Machine is specially designed to handle the toughest core materials, including paper, cardboard, and plastic tubes used in industrial setups. With its powerful motor and advanced gearbox, it ensures smooth, efficient, and long-lasting performance. Engineered for Performance The machine is powered by a 20 HP heavy-duty motor, paired with a high-torque planetary gearbox that delivers consistent crushing power. Its advanced design enables hassle-free operation, reduces downtime, and ensures maximum productivity in waste management and recycling operations. Key Features • High Torque Power – Planetary gearbox delivers maximum force for crushing even the toughest cores. • 20 HP Industrial Motor – Built for continuous, reliable, and powerful performance. • Durable Build – Constructed with high-grade steel and wear-resistant parts for a longer life cycle. • Efficient Crushing Mechanism – Reduces bulky core tubes into smaller, manageable pieces for easy recycling or disposal. • Compact & Safe Design – Space-saving footprint with built-in safety features to protect operators. Why Choose Rexon Hydraulics? As the Best Core Tube Crusher Machine in India, we combine advanced engineering with customer-focused solutions. Our machines are designed not only to deliver superior performance but also to ensure durability, safety, and cost-effectiveness—making them an ideal choice for industries looking to optimize their recycling process. If you’re seeking a high-performance solution for core tube recycling, the Core Tube Crusher Machine by Rexon Hydraulics Pvt. Ltd. is your trusted partner. Built for strength, efficiency, and reliability, it helps industries manage waste responsibly while saving time and costs. Get in touch with us now to request a quote and discover why industries trust us as the Best Core Tube Crusher Machine in Ahmedabad.

Top Pet Bottle Perforator Machine Manufacturers in Ahmedabad, Gujarat, India. In the recycling industry, efficiency starts with preparation. The Pet Bottle Perforator Machine by Rexon Hydraulics Pvt. Ltd. is designed to puncture and flatten PET bottles before baling or shredding, making the recycling process faster, safer, and more economical. Recognized as the Best Pet Bottle Perforator Machine Manufacturer in Ahmedabad and a trusted name across India, we deliver reliable solutions built for continuous industrial use. Why Use a Pet Bottle Perforator Machine? When PET bottles are compacted without perforation, trapped air causes rebound and increases storage costs. Our perforator solves this challenge by: • Reducing bottle volume for easier handling and transport. • Preventing rebound and air retention, ensuring smoother baling and shredding. • Lowering logistics costs with denser, more manageable loads. Key Features of Our Perforator Machine • Heavy-Duty Construction – Rugged frame designed for long-lasting performance. • High-Efficiency Rollers – Hardened steel rollers pierce and flatten bottles with ease. • Powerful Motor System – Equipped with a customizable motor to match different recycling capacities. • Safe & Reliable Operation – Built-in safety guards and emergency stop functions protect operators. • Compact Design – Easy to integrate into existing recycling lines or baler setups without extra space requirements. Applications Our Pet Bottle Perforator Machine is widely used in: • Recycling plants • PET bottle collection centers • Waste management facilities • Beverage industries • Municipal solid waste operations Why Choose Rexon Hydraulics? At Rexon, we combine precision engineering with customer-focused innovation. As the Best Pet Bottle Perforator Machine Manufacturer in India, we ensure every machine delivers: • Higher productivity • Lower operating costs • Reliable, long-term performance Our commitment to quality and service has made us a trusted partner for recycling industries nationwide. If you are looking for a durable, high-performance solution to streamline PET bottle recycling, the Pet Bottle Perforator Machine from Rexon Hydraulics Pvt. Ltd. is the right choice. Contact us today to request a quote and experience smarter, more efficient recycling with Rexon.