wholesale paper making fluffer in india

Top Paper Fluffer Manufacturers in Ahmedabad, Gujarat, India. Efficient recycling requires more than just machines—it needs precision engineering that improves speed, cleanliness, and performance. At Rexon Hydraulics Pvt. Ltd., we design advanced Paper Fluffers that loosen, aerate, and meter compacted paper and OCC (Old Corrugated Containers) to ensure downstream systems run smoother and faster. Recognized as the Best Paper Fluffer Manufacturer in Ahmedabad and trusted across India, our machines are built to handle demanding recycling environments with ease. Technical Specifications • Motor Power: 2 × 15 HP (11 kW each) • Motor Type: 3-phase induction motor, TEFC (Totally Enclosed Fan Cooled) • Gear Drive: Heavy-duty helical gearbox for torque multiplication • Rotor Type: Twin counter-rotating spiked rotors with hardened steel fingers • Chamber Design: Dual chamber feed with cross-flow fluffer chamber and guide plates • Control System: PLC integrated with baler sequence for timed operation and overload protection • Safety: Enclosed guard system with safety interlocks and overload trip How a Paper Fluffer Works A Paper Fluffer is engineered to break up compacted or dense paper bales without damaging fiber quality. Using high-torque rotors with wear-resistant fingers, it gently opens and aerates the paper, making it easier for conveyors, balers, pulpers, and sorters to process the material. This results in: • Improved throughput • Fewer blockages • More consistent operations Working Principle: 1. Paper enters the fluffing chamber via conveyor or manual feed. 2. Twin counter-rotating spiked rotors rotate in opposite directions at synchronized speed. 3. Spiked shafts tear, fluff, and de-clump the material. 4. Fluffed paper is pushed into the main compression chamber via feed ram or auger. 5. Air pockets are eliminated, improving bale uniformity and tie integrity. Key Features • High-Torque Rotor – Quickly opens dense bales for efficient processing. • Wear-Resistant Fingers – Protects fiber integrity while loosening material. • Smooth Discharge Control – VFD technology and adjustable gates ensure steady material flow. • Energy Efficient – Optimized design delivers higher output with lower energy per ton. • Dust Control & Safety – Integrated dust ports maintain cleanliness, with optional contaminant traps for added equipment protection. • Robust Construction – Strong framework with convenient access panels for hassle-free upkeep. Applications Our Paper Fluffer is widely used in recycling and paper processing industries: • Pre-fluffing OCC or mixed paper before sorting • Feeding balers, screens, or sorters smoothly • Accelerating pulper wet-out times in paper mills • Even feeding to shredders with reduced jams • Conditioning trim waste in corrugation plants Why Choose Rexon Hydraulics? At Rexon, we combine engineering precision with innovative design to provide solutions that save time, reduce energy, and improve overall efficiency. As the Best Paper Fluffer Manufacturer in India, we are committed to helping industries achieve reliable waste handling while maintaining fiber quality and operational safety. If you’re looking for a machine that reduces jams, improves sorting accuracy, and boosts productivity, Rexon’s Paper Fluffer is the ideal solution. Trusted as the Best Paper Fluffer Manufacturer in Ahmedabad, we deliver performance-driven recycling equipment for businesses across India and beyond. Contact Rexon Hydraulics Pvt. Ltd. today and take the first step toward smarter, more efficient recycling.